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Hitachi
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Development History

Starting with DC motors in 1911, Hitachi has been at the forefront of motor development for over a century. We made the motors that drive the Shinkansen bullet train (210 km/h) in 1964, and developed the Permanent Magnet Synchronous Motor (PMSM) in 2018 for greater efficiency and lower noise.

  • 1911
    DC Motor
    ・Original model
    Japan’s First large-scale DC Electric Locomotive
    1924
  • 1964
    DC Motor (Shinkansen)
    ・Light weight
    ・High power density
  • 1983
    AC Motor
    ・Weight saving
    ・Easier maintenance
  • 1996
    Easy Maintenance
    ・Easier maintenance
    ・Higher efficiency (~95%)
  • 2012
    Totally Enclosed
    ・Lower noise
    ・Higher efficiency (~97%)
    ・Easy bearing replacement system
  • 2018
    PMSM
    ・Higher efficiency (~98%)
    ・Lower noise

Engineering

We design motors to meet the operational requirements of EMUs.

Easy Maintenance
Open air Filter-less cooling system

Designed with no air filter for easier maintenance, it eliminates monthly cleaning, saves time and achieves superior cost performance.

Outstanding Features
1.High maintainability

No cleaning of air filter (monthly)
Reduce cleaning of rotor dust (Overhaul)

2. Excellent value proposition
Good balance of motor performance against cost
Structure
Longer Maintenance Cycle and Lower Life Cycle Cost
Closed Air Ventilated Motor

Its closed design offers an extended maintenance cycle, in addition to reduced noise.

Outstanding Point
1. High maintainability

Maintenance cycle can be extended

2. Low noise

Noise is reduced by 20%
(compared to open air model)

Structure
Longer Maintenance Cycle and Lower Life Cycle Cost
Easy Bearing Replacement System

The bearings can be replaced without disassembling the rotor, making maintenance work more efficient.

Outstanding Point
1. High maintainability

Bearing replacement time is reduced by 70%
compared to not applying this feature

2. Only the bearing can be replaced without removing the rotor
Structure
Longer Maintenance Cycle and Lower Life Cycle Cost
PMSM(Permanent Magnet Synchronous Motor)

This design provides much higher efficiency than copper motors, along with smaller size and full torque at low speeds.

Outstanding Point
High efficiency

Achieves 98% efficiency
Better LCC (Life Cycle Cost) and good practices for SDGs

Structure

IoT Solution

Motor accessories (provisions) for IoT solutions are available on our traction motors.
The progress of IoT solutions in recent years has led to a greater demand for monitoring signals from motors. HIP motors can be outfitted with all types of sensors to meet customers’ monitoring requirements.

IoT Solution

New Technology for CBM

In recent years, Condition Based Maintenance (CBM) has been gaining attention as a strategy for improving efficiency in maintenance work.
At HIP, we are working on development and practical applications for technologies that support CBM.

Conventional strategy: TBM (Time Based Maintenance)

Conventional maintenance is called TBM (Time Based Maintenance), as parts replacement and other maintenance is performed based on time elapsed.
This requires operational knowledge to determine when parts need to be replaced. It also requires visual inspections to prevent sudden failures.

New strategy: CBM (Condition Based Maintenance)

Why is CBM gaining attention? It monitors vehicles using sensors instead of human inspection. And it can detect possibilities for sudden or unexpected failures before they happen. This can extend the maintenance cycle by optimizing the replacement schedule.

Our Proof of Concept for Practical Application of CBM
Monitoring deterioration of bearings with electrical current
In this PoC under an actual usage environment, we are working to verify:
(1) the possibility for detecting abnormalities in bearing deterioration
(2) measurement accuracy affected by noise from overhead wires and inverters.

Customer Support

  • Maintenance Manual
    Maintenance Manual

    Maintenance manual can be provided in multiple languages.

  • Maintenance Training
    Maintenance Training

    On-site maintenance training courses are available.

  • Spare Parts
    Spare Parts

    Spare parts and motors can be supplied long into the cycle.

  • Technical Support
    Technical Support

    Technical support is available 24/7 by phone and e-mail.